Dab tsi yog silicon steel thiab dab tsi yog kev faib tawm ntawm silicon steel?

Nov 08, 2024 Tso lus

Silicon Steel yog dab tsi?
 

 

      Silicon steel, tseem hu ua hluav taws xob hlau, yog ib qho tsis tshua muaj carbon ferrosilicon mos magnetic alloy uas yog indispensable rau lub hwj chim, electronics thiab tub rog industries. Nws tseem yog cov khoom siv hlau loj tshaj plaws, suav txog li 1% ntawm lub ntiaj teb cov hlau ntau lawm. Nws yog ferrosilicon alloy uas muaj 0.8%-4.8% silicon, uas yog kub dov thiab txias-dov rau hauv silicon steel los xij nrog lub thickness tsawg dua 1 hli. Ntxiv silicon tuaj yeem ua rau kom muaj kev tiv thaiv thiab siab tshaj plaws sib nqus permeability ntawm hlau, txo qis quab yuam, cov tub ntxhais poob (hlau poob) thiab sib nqus aging, thiab feem ntau yog siv los ua cov tub ntxhais ntawm ntau yam motors, generators thiab transformers.

       

Silicon steel muab faib ua tsawg-silicon thiab high-silicon raws li cov ntsiab lus silicon. Nws tuaj yeem muab faib ua kub-kuav los tiag thiab txias-dov raws li kev tsim khoom thiab kev siv tshuab. Cold-dov hlau tuaj yeem muab faib ua grain-dawb thiab grain-oriented.

 

Kev faib tawm ntawm Silicon steel

 Cov ntsiab lus sib txawv ntawm silicon: tsawg silicon thiab siab silicon.

1. Tsawg silicon wafer: Tsawg silicon wafer muaj tsawg dua 2.8% silicon. Nws muaj qee yam kev siv lub zog thiab feem ntau yog siv los tsim cov motors, feem ntau hu ua lub cev muaj zog silicon steel los xij.

2. High silicon wafer: High silicon wafer muaj 2.8% -4.8% silicon. Nws muaj cov khoom sib nqus zoo tab sis yog nkig. Nws yog tsuas yog siv los ua transformer cores, feem ntau hu ua transformer silicon steel nplooj ntawv. Tsis muaj kev txwv nruj ntawm ob qho tib si hauv kev siv tiag tiag. High silicon wafers feem ntau yog siv los ua cov motors loj.

 

 Kev faib cov txheej txheem ntau lawm: kub dov thiab txias dov

1. Kub dov silicon steel: Nws yog tsuas yog siv nyob rau hauv generator manufacturing, yog li nws tseem hu ua kub dov lub cev muaj zog silicon steel. Nws yog tsim los ntawm kub-dov cov khoom mus rau qhov yuav tsum tau thickness thiab ces annealing nws ntawm 800 degree ~ 850 degree. Vim nws qhov kev ua tau zoo thiab kev siv tsis zoo, nws tau maj mam tshem tawm ntawm kev ua lag luam hauv xyoo tas los no.

2. Cold-rolled silicon steel, txias-dov los xij muaj cov tuab tuab, zoo nto zoo thiab muaj zog sib nqus. Yog li ntawd, nrog rau txoj kev loj hlob ntawm kev lag luam, cov ntaub ntawv kub-kuav los tiag yuav raug hloov los ntawm cov ntawv txias-dov.Cold rolled silicon steel tuaj yeem muab faib ua ob hom: grain non-oriented silicon steel thiab grain oriented silicon steel.

 

Kev sib piv ntawm oriented silicon steel thiab non-oriented silicon steel

 (1) Silicon cov ntsiab lus
Ob leeg yog txias-dov silicon steel los xij, tab sis cov ntsiab lus silicon txawv. Cov ntsiab lus ntawm silicon ntawm txias-kuav los tiag uas tsis yog-oriented silicon steel nplooj ntawv yog 0.5%-3.0%, hos cov ntsiab lus silicon ntawm txias-dov taw qhia silicon steel nplooj ntawv siab tshaj 3 0%.

 (2) Xwm

Oriented silicon steel: Oriented silicon steel tseem hu ua txias-kuav los tiag transformer steel. Oriented silicon steel muaj zog directional magnetism, nrog rau qhov qis tshaj hlau poob nyob rau hauv lub dov kev taw qhia, lub siab tshaj plaws magnetic permeability, thiab ib tug siab sib nqus induction nqi nyob rau hauv ib tug tej yam magnetizing teb. Cov ntsiab lus ntawm silicon ntawm oriented silicon steel yog hais txog 3%, thiab cov ntsiab lus ntawm oxide inclusions nyob rau hauv cov hlau yuav tsum tau tsawg, thiab nws yuav tsum muaj ib co inhibitors (MnS, A1N). Nws yog ib qho tseem ceeb ferrosilicon alloy siv nyob rau hauv lub transformer (hlau core) manufacturing kev lag luam.

Non-oriented silicon steel: Non-oriented silicon steel yog ferrosilicon alloy uas muaj 0.8% -4.8% silicon, uas yog kub dov thiab txias dov rau hauv silicon steel los xij nrog tuab tsawg dua 1 mm. Ntxiv silicon tuaj yeem ua rau kom muaj kev tiv thaiv thiab siab tshaj plaws sib nqus permeability ntawm hlau, txo qis quab yuam, core poob (hlau poob) thiab sib nqus aging. Non-oriented silicon steel yog ferrosilicon alloy nrog cov ntsiab lus qis heev. Nyob rau hauv cov hlau phaj tom qab deformation thiab annealing, nws cov nplej tau muab faib rau hauv ib qho kev taw qhia tsis xwm yeem.

 (3) Cov txheej txheem ntau lawm

Oriented silicon steel: Oriented silicon steel yog smelted nyob rau hauv ib tug oxygen converter, thiab cov hlau billet yog dov mus rau hauv lub tiav thickness los ntawm kub dov, normalizing, txias dov, intermediate annealing thiab theem nrab txias dov, thiab ces undergoes decarburization annealing thiab kub annealing, thiab thaum kawg coated nrog ib txheej insulating.

Non-oriented silicon steel: Pre-desulfurization ntawm cov hlau kub, theem nrab desulfurization los ntawm kev ntxiv Ca0+CaF: flux los yog tsawg lub ntiaj teb cov ntsiab lus thiab calcium thaum lub sij hawm converter tshuab. Boiling molten steel yog ntxiv desulfurized tom qab kev kho lub tshuab nqus tsev thiab decarburization. Ferrosilicon nrog qis titanium thiab zirconium cov ntsiab lus raug xaiv rau alloying.

 (4) Cov qauv qoob loo

Cov nplej ntawm oriented silicon steel yog teem rau hauv ib qho kev txiav txim thiab feem ntau yog siv nyob rau hauv transformer cores thiab ib co motors.

Cov nplej ntawm cov hlau tsis-oriented silicon yog teem rau hauv kev tsis sib haum xeeb. Nws yog tsuas yog siv nyob rau hauv stators thiab rotors ntawm motors, compressors, loj hydro-turbine generators thiab lwm yam khoom siv.

 (5) Kev ua haujlwm thiab kev siv

Vim muaj cov khoom sib txawv ntawm ob, muaj qhov sib txawv ntawm lawv cov lus qhia siv.

Kev siv lub ntsiab ntawm txias-kuav los tiag uas tsis yog-oriented silicon steel los xij yog nyob rau hauv lub tshuab tsim hluav taws xob, yog li nws tseem hu ua txias-dov lub cev muaj zog silicon steel.

Kev siv lub ntsiab ntawm txias-dov oriented silicon steel sawb yog nyob rau hauv transformer manufacturing, yog li nws tseem hu ua txias-dov transformer silicon steel.

     

Lub txaj Sizecategory
qeb Silicon cov ntsiab lus /% Nominal thickness / hli Daim ntawv thov tseem ceeb

Kub dov silicon steel

(tsis-oriented)

Kub dov qis silicon steel 1.0~2.5 0.5 Tsev neeg motors thiab micromotors
Kub dov high silicon steel 3.0~4.5 0.35.0.50 transformer
Cold dov silicon steel Cold rolled non-oriented silicon steel Tsawg carbon silicon steel Tsawg dua los yog sib npaug rau 0.5 0.50,0.65 Cov motors hauv tsev, micro motors, me transformers thiab ballasts
Silicon hlau >0.5~3.5 0.35,0.50 Loj thiab nruab nrab motors, generators, transformers
Cold rolled grain oriented silicon steel Oriented silicon hlau 2.9~3.3 0.18,0.23,0.27,0.30,0.35 Loj, nruab nrab thiab me transformers thiab ballasts
High sib nqus induction oriented silicon steel
Silicon steel rau lub hom phiaj tshwj xeeb: Cold dov oriented silicon steel sawb 2.9~3.3 0.03,0.05,0.10 Pulse transformers, magnetic amplifiers, high zaus transformers thiab vuam tshuab
Cold dov tsis-oriented silicon steel sawb 3.0 0.15,0.20 High zaus motors thiab generators
Cold dov uas tsis yog-oriented silicon steel rau cov hlau nplaum sib nqus 3.0 0.70 Relays thiab magnetic keyboards
Cold dov high silicon steel 6.5 0.1~0.5 High zaus motors, transformers thiab magnetic shielding
Silicon steel daim ntawv qhia kev ua tau zoo

1. Tsis tshua muaj hlau poob. Qhov taw qhia tseem ceeb tshaj plaws ntawm kev ua tau zoo. Txhua lub teb chaws hauv ntiaj teb muab cov qhab nia raws li cov nqi hlau poob. Qhov qis hlau poob, qib siab dua thiab qhov zoo dua.
2. Siab sib nqus induction siv. Silicon steel los xij uas tuaj yeem tau txais kev sib nqus ntau dua nyob rau hauv tib qhov chaw sib nqus tuaj yeem ua rau lub cev muaj zog lossis transformer core ua los ntawm nws me me thiab hnyav, uas tuaj yeem txuag silicon steel los xij, tooj liab thiab cov ntaub ntawv rwb thaiv tsev.
3. High stacking coefficient. Qhov saum npoo ntawm cov ntaub ntawv silicon steel yog du, tiaj tus thiab tsis sib xws hauv cov tuab, uas txhim kho qhov sib npaug coefficient ntawm cov tub ntxhais.
4. Zoo punching kev ua tau zoo. Qhov no yog qhov tseem ceeb tshaj rau kev tsim cov me me thiab micro lub cev muaj zog cores.
5. Qhov saum npoo muaj qhov zoo adhesion thiab weldability rau cov zaj duab xis insulating, uas tuaj yeem tiv thaiv corrosion thiab txhim kho kev ua haujlwm ntawm kev xuas nrig ntaus.
6. Me me sib nqus aging tshwm sim. Silicon steel los xij yuav tsum tau xa tom qab annealing thiab pickling.

 

Kev sib piv ntawm Silicon steel qib
Non-oriented silicon steel sib piv lub rooj

tuab
/ hli

GB/T 252-1996

JIS2553
-2000

ASTM
A677M-98a

IEC 60404: 2004 IB
-8-4

European Standard
Steel Qib No.


DIN 46400-1-88

ROCT
21427.2-83

0.35

35A210

35W230

35A230

M230-35A5

35W250

35A250

36F320M

M250-35A5

1.0800

V250-35A

2413

35W270

35A270

36F342M

M270-35A5

1.0801

V270-35A

2412

35W300

35A300

36F386M

M300-35A5

1.0803

V300-35A

2411

35W330

36F408M

M330-35A5

1.0804

V330-35A

35W360

35A360

36F452M

M360-35A5

35W400

35W440

35A440

0.50

50W230

  50A230

50W250

  50A250

M250-50A5

1.0891

50W270

  50A270

M270-50A5

1.0806

V270-50A

50W290

  50A290

47F364M

M290-50A5

1.0807

V290-50A

2413

50W310

  50A310

47F397M

M310-50A5

1.0808

V310-50A

2412

50W330

47F419M

M330-50A5

1.0809

V330-50A

50W350

  50A350

47F441M

M350-50A5

1.0810

V350-50A

2411

50W400

  50A400

47F529M

M400-50A5

1.0811

V400-50A

2312

50W470

  50A470

47F617M

M470-50A5

1.0812

V470-50A

2212

50W540

M530-50A5

1.0813

V530-50A

50W600

  50A600

M600-50A5

1.0814

V600-50A

2112

50W700

  50A700

47F882M

M700-50A5

1.0815

V700-50A

2012

50W800

  50A800

47F992M

M800-50A5

1.0816

V800-50A

2111

50W1000

  50A1000

M1000-50A5

2011

50W1300

  50A1300

 

Grain-oriented silicon steel sib piv lub rooj

tuab
/ hli

GB/T 252-1996

JIS2553
-2000

ASTM
A677M-98a

IEC 60404: 2004 IB
-8-4

European Standard
Steel Qib No.


DIN 46400-1-88

ROCT
21427.2-83

0.23

M127-23S5

1.0860

23G110

M120-23S5

1.0864

23P100

M100-23P5

1.0879

23P095

M95-23P5

23P090

M90-23P5

0.27

27Q140

M140-27S5

1.0865

VM89-27N

3405

27Q130

27G130

M130-27S5

1.0866

VM130-27S

3406

27Q120

27G120

27H163M

3407

270G110

27P110

27P146M

M110-27P5

3408

27 QH100

27P100

M103-27P5

1.0880

0.30

30Q150

M150-30S5

1.0861

VM97-30N

3404

30Q140

30G140

30H183M

M140-30S5

1.0862

VM140-30S

3405

300130

30G130

3406

30 QH130

3407

30 QG120

30P120

30P154M

M117-30P5

1.0882

VM117-30P

3408

30 QH110

30P110

M111-30P5

1.0881

VM111-30P

30P105

M105-30P5

1.0886

0.35

35Q165

M165-35S5

1.0856

VM111-35-N

3404

35Q155

35G155

35H207M

1.0857

VM155-35S

3405

35Q145

35G145

M150-35S5

3406

35Q135

3407

35 Qh135

35P135

M135-35P5

3408

35 Qh125

35P125

M125-35P5

35P115

 

 

 

Kev loj hlob zeem muag

   Los xaus. Silicon steel yog siv los tsim cov cua turbines, cov khoom siv hluav taws xob hnub ci, thiab lwm yam, los txhim kho cov khoom siv thiab txo qis zog. Ntxiv rau qhov kev siv tseem ceeb saum toj no, silicon steel kuj tau siv dav hauv tsheb fais fab, cov cuab yeej hluav taws xob, khoom siv hauv tsev thiab lwm yam. Nrog rau kev nce qib ntawm kev tshawb fawb thiab thev naus laus zis tsis tu ncua, silicon steel yuav muaj ntau yam kev siv hauv kev lag luam hluav taws xob thiab hluav taws xob kom tau raws li qhov xav tau loj hlob. Yog li ntawd, raws li ib qho tseem ceeb ntawm cov khoom siv electromagnetic, silicon steel muaj cov ntawv thov tseem ceeb heev thiab kev lag luam xav tau.

 

 

Lo lus nug:

 

Hlau poob yog dab tsi?

Hlau poob (tseem hu ua core poob) yog hais txog lub zog poob hauv cov tub ntxhais hlau ntawm cov khoom siv hluav taws xob xws li transformers, inductors, AC motors, thiab AC generators vim yog qhov cuam tshuam ntawm kev hloov magnetic teb ntawm cov tub ntxhais sib nqus. Lub zog poob yog dissipated li cua sov thiab qee zaum raws li suab nrov.

Hlau poob tuaj yeem muab faib ua peb hom: hysteresis poob, eddy-tam sim no poob, thiab anomalous poob.